About Energy storage battery box laser welding process
Within the context of a battery pack production scenario, this study introduces a novel online data-driven approach for assessing the resistance and maximum tensile shear strength of Tab-to-Tab Al-Cu laser joints.
Within the context of a battery pack production scenario, this study introduces a novel online data-driven approach for assessing the resistance and maximum tensile shear strength of Tab-to-Tab Al-Cu laser joints.
company Manz is relying on a new type of laser welding in the production of lithium-ion batteries which is raising the bar for the quality of welding seams, process stability, and the required output of the beam source.
Laser welding is one of the most promising joining technologies for EV batteries and energy storage systems. It provides the speed and precision needed to make the thousands of welds that connect tabs and busbars in battery packs, modules, and cells. All types of battery cells can be laser welded, including cylindrical cells, prismatic cells .
Using a controllable energy input, Manz was able to reduce the thermal input in certain battery cells to below 65 °C. Almost constant welding depths of less than 150 μm are possible. This brought about the breakthrough for the use of the BLS 500 in the mass produc-tion of battery modules.
This paper presents a comprehensive overview on joining battery cells by resistance spot, ultrasonic and laser beam welding. The specific features, advantages and dependencies of each welding technique for connecting cells are discussed.
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